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10.3.2 Tinning, Radial Lead Components, Robotic

 
The above video demonstrates tinning on SOIC type components. During this video demonstration, the solder pot shroud and nitrogen inerting was removed to clearly show the tinning process.
 
Outline
This procedure covers the robotic tinning of radial lead components.

Caution
Due to the need to completely control the rates of immersion and emersion of the radial lead component leads and the dwell times in and between each process step, a robotic hot solder dip is recommended for radial lead component tinning. Semi-automatic or purely manual solder dipping processes may not be capable of completely controlling the rates of immersion and emersion of the TSOP and SOIC component leads and only provide approximate dwell dipping times in the solder bath. Greater variation in the process may cause a higher chance of damage, including latent reliability problems.

Manual dipping required for full solder finish replacement is different than manual dipping currently practiced for meeting solderability requirements because of the increased need for 100% coverage on the radial lead component leads to prevent whisker growth. Certain electronic component package styles may not lend themselves to robotic hot solder dipping and may require alternative processing.

Minimum Skill Level - Expert
Recommended for technicians with advanced soldering and component rework skills and extensive experience in most repair/rework procedures.

Conformance Level - High
This procedure most closely duplicates the physical characteristics of the original, and most probably complies with all the functional, environmental and serviceability factors.

Tools and Materials
Cleaninjg System
Cleaning System
Batch or inline cleaning system for removing fluxes and contamination.
Gloves
Gloves
Disposable, puncture-resistant gloves designed for handling mild chemicals.
Microscope
Microscope
Precision microscope with stand and lighting for work and inspection.
Oven
Oven
General purpose oven for drying, baking and curing epoxies.
Solder Paste
Robotic Deball/Tinning System
Robotic system for component tinning and BGA solder ball removal.
Safety Glasses
Safety Glasses
Protect your eyes and your vision with proper safety glasses.
Solder Flux
Solder Flux   Proprietary
Used to prepare solder surfaces and to prevent formation of oxides during soldering.
Hot Plate
Tweezers
Multiple sizes and tip configurations of tweezers for various small parts handling needs.
Solder Pot
Vacuum Pickup Tool
Manual or powered vacuum pickup tool for handling small parts and electrinic components.
Wipes
Wipes
Nonabrasive, low-linting wipes for cleanup.
Images and Figures
10.3.2 Tinning, Radial Lead Components, Robotic
Radial Lead Components.
10.3.2 Tinning, Radial Lead Components, Robotic
Figure 1. Custom holding fixture tray.
10.3.2 Tinning, Radial Lead Components, Robotic
Figure 2. Robotic tinning system for controlled tinning of components.

Procedure
  1. Ensure the components to be processed meet the requirements for acceptable Moisture Sensitivity Level (MSL).

    Note
    For information on baking and moisture level control see 2.5 Baking and Preheating.
  2. A matrix tray or custom holding fixture tray will be required if the components are supplied on tape and reel. (Figure 1.)
  3. Setup the Robotic Tinning System with the proper process parameters, including solder immersion depth, dwell times, insertion and extraction speeds, solder temperature, and other settings. (Figure 2.)

    Note
    Refer to the component datasheet for guidelines regarding component peak temperatures specifications and other process parameters.
  4. Load the radial lead components onto the fixture or matrix tray and place them into the Robotic Tinning System.
  5. Activate the Robotic Tinning System's process cycle.
  6. Using a multi-head vacuum pickup or mechanical grippers, pick up a row of radial lead components from the matrix tray.
  7. Apply flux to the radial lead component leads.
  8. Remove the excess flux using the robotic system air knife.
  9. Run the components through the preheat stage to activate the flux and reduce the likelihood of temperature shock when placed in the liquidus solder.
  10. Dip the leads of the radial lead components into the solder pot and rotate the nozzle(s) until all the leads have been tinned.
  11. Run the components through a filtered hot water rinse to remove the flux residues.
  12. Dry the components using the robotic system air knife.
  13. Return the tinned radial lead components to their original position in the matrix tray or precision machined tray.
  14. Complete the cleaning by washing the components in a cleaning system.
  15. Dry the components in a general-purpose oven.
  16. Visually inspect the radial lead components' appearance, cleanliness, and condition. Check the leads for acceptable solder coverage and inspect the body of the radial lead components for abnormalities.
  17. Before packaging for shipping, dry the components again in a general-purpose oven at a temperature and for a time that meets the components stated Moisture Sensitivity Level (MSL) requirement from the manufacturer's datasheet.
Evaluation
  1. Visual examination
  2. Tests or other inspection criteria as specified by customer drawings.
Procedure for reference only.